Building a camper shell for your truck is a great way to save money and get the most out of your vehicle. It’s also an easy project to tackle, even for novice DIYers. With just a few tools and materials, you can have a fully functional camper shell built in no time.
The first step in building a camper shell is gathering the necessary materials. You’ll need plywood, aluminum sheet metal, screws, nuts, bolts, and other hardware pieces.
You may also want to pick up some weatherstripping to seal off any gaps between the shell and the truck bed. Additionally, you’ll need tools such as a drill, measuring tape, saws, and other small hand tools.
Designing Your Camper Shell
The next step is designing your camper shell. Measure the length and width of your truck bed so you know how much material you’ll need to purchase.
Then sketch out what you want the finished product to look like. You can use graph paper or create an online mock-up using design software if that’s more comfortable for you. Make sure to include measurements for all of the components so you know exactly how much material to buy before heading to the store or online shopping site.
Assembling Your Camper Shell
Once you have all of your materials gathered and cut according to your plans, it’s time to assemble your camper shell. Start by attaching the plywood walls together using screws or nails as needed.
Then attach them securely to the truck bed using bolts or screws through pre-drilled holes in both surfaces. The aluminum sheeting will serve as the roof of your camper shell; make sure it’s securely attached with screws or rivets at each corner and along any seams that may arise from bends in the sheeting.
Installing Windows & Doors
Now it’s time to install any windows or doors that you plan on including in your camper shell design. The easiest way to do this is by cutting holes into the plywood walls where needed and then securing them with either screws or rivets depending on what type of window or door frames are used.
Adding Finishing Touches
Finally, add any finishing touches such as weather stripping around windows and doors, trim pieces along seams where two pieces meet each other, insulation if desired (this will help keep temperatures more comfortable inside), etc.. Once everything is securely attached and all parts are properly sealed from moisture intrusion it’s time for one last inspection before calling it finished.