How Do You Make a Lightweight Camper Truck Shell?

Lightweight camper truck shells offer a versatile and affordable way to turn your pickup truck into a comfortable camping vehicle. Whether you’re looking for a permanent solution or just something to use on weekend camping trips, these shells can provide the necessary protection from the elements while still being lightweight enough to install without having to invest in additional equipment.

If you’re considering outfitting your pickup truck with one of these shells, here’s what you need to know about making them.

Measure Your Truck Bed

The first step in making a lightweight camper shell is to accurately measure the bed of your truck so that you know what size shell you need. Typically, most truck beds are 6 feet long and 5 feet wide, but there are variations depending on the make and model of the truck.

Once you have accurate measurements, it’s time to decide what type of shell you want.

Choose Your Shell Type

There are several types of lightweight camper shells available, including hard-sided aluminum shells, soft-sided pop-up tents, and fiberglass shells. Each has its own pros and cons in terms of weight and cost.

Generally speaking, aluminum shells tend to be the most lightweight option but can be more expensive than fiberglass or pop-up tents. Fiberglass shells tend to be more affordable but heavier than aluminum or pop-up tents.

Fitment & Installation

Once you have chosen your shell type, it’s time for fitment and installation. All shells should come with instructions on how to properly fit them onto your truck bed; if not, it may be wise to consult with an expert who can help ensure that the shell is properly fitted for maximum stability and security while driving. Installation typically involves attaching brackets onto the outside of your truck bed before bolting down the shell itself; once this is complete, it may also be necessary to seal any gaps between the shell and your truck bed with weatherstripping for added protection from wind and rain.

Making a lightweight camper truck shell requires accurately measuring your truck bed before selecting which type of shell best suits your needs. Fitment and installation will vary depending on the type of shell chosen but typically involve attaching brackets onto the outside of your truck bed before bolting down the shell itself with weatherstripping used for added protection from wind and rain. With some careful consideration and planning ahead of time, you can easily make a comfortable camping vehicle out of your pickup truck with a lightweight camper shell!

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Karen Watkins